For overflow ball mills, the charge should not exceed 45% of the mill volume For grate discharge mills, the charge should occupy about 50% of the mill volume Bond developed a relationship that can be used to determine the percent charge by volume as a function of the vertical height above the charge, He, and the radius of the mill, R, ie.

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Know MoreDec 12, 2016· Ball Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size ,

Know MoreIf a ball mill contained only coarse particles, then 100% of the mill grinding volume and power draw would be applied to the grinding of coarse particl In reality, the mill always contains fines: these fines are present in the ball mill feed and are produced as the particles pass through the mill

Know MoreNov 18, 2008· We discuss the types of ball mill, the basic principles of the ball mill, how it works, the details of design including equations for optimum dimensions in all cases, some manufacturers for the ball mill, and estimation of the cost the ball mill 6 1 Introduction Ball mill is an efficient tool for grinding many materials into fine powder

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Know MoreAug 02, 2013· In Grinding, selecting (calculate) the correct or optimum ball size that allows for the best and optimum/ideal or target grind size to be achieved by your ball mill is an important thing for a Mineral Processing Engineer AKA Metallurgist to do Often, the ball used in ball mills is oversize “just in case” Well, this safety factor can cost you much in recovery and/or mill liner wear and tear

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Know MoreMay 15, 2015· A) Total Apparent Volumetric Charge Filling – including balls and excess slurry on top of the ball charge, plus the interstitial voids in between the balls – expressed as a percentage of the net internal mill volume (inside liners) B) Overflow Discharge Mills operating at low ball fillings – slurry may accumulate on top of the ball charge; causing, the Total Charge Filling Level to be .

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Know MoreJun 19, 2015· The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the type of circuit open/closed .

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Know MoreThe ball mill slakers are much more expensive than paste or slurry slakers They are available in sizes ranging from 1000lb/hr to 50 tons/hr Figure 3 shows an attritor type vertical ball mill lime slaker The ball mill slakers are equipped with an external classifier, which separates slurry from the oversized grit and impuriti The oversize .

Know MoreA ball mill, a type of grinder, is a cylindrical device used in grinding (or mixing) materials like ores, chemicals, ceramic raw materials and paintsBall mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium Different materials are used as media, including ceramic balls, flint pebbles, and stainless steel balls

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